Some automation initiatives are about pace. Others are about security. From time to time, you get each. That’s precisely what occurred at a bakery that not too long ago deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the danger, calculated the ROI, and made a smart move rapidly. Here’s what made this such an easy win.
From ergonomic pressure to a wise funding
This buyer makes English muffins which can be utilized in a widely known quick meals breakfast sandwich. They aren’t delivery to retail, however the quantity is excessive, and all the pieces is tray packed. These trays should not heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in by means of one in every of our webinars, they already understood what they wanted. They have been involved about repetitive lifting, and though they’d not skilled a again damage but, they noticed the danger coming. Their objective was clear: enhance security, scale back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made excellent sense
They initially thought-about shopping for one palletizer to serve two packaging traces. However after they ran by means of the format and product move, they realized that switching between merchandise would require speedy pallet alternative. Any delays would threat shutting down their packaging line.
So that they selected to buy two palletizing cells as an alternative. Even with the elevated funding, tinheritor return on funding was nonetheless beneath 12Â months. That made the choice even simpler.
Versatile tools that adapts to vary
Like many bakeries, this buyer expects adjustments in packaging or tray sizes over time. They wanted an answer that would sustain. The PE20 offered the attain and adaptability they wanted, and Robotiq’s simulation instruments helped them verify that the system would match their area and meet their dealing with necessities.
They appreciated how straightforward it was to regulate the configuration if their product wants developed. That adaptability was simply as essential because the efficiency itself.
Set up dealt with by a trusted accomplice
Their native integrator, a Robotiq Knowledgeable Associate, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help bundle, we stayed accessible in case they wanted help.
Our objective is to assist prospects succeed, whether or not by means of direct service or collaboration with trusted companions.
Two shifts, sturdy payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That form of schedule makes the price justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Resolution usually pays for itself in beneath a yr.
Once you add in extra time or prolonged shifts, the payback turns into even quicker.
Room to develop
This model has two services within the area. The primary one has room for as much as two extra palletizers. The second web site may have three or 4. Past that, they function different services beneath completely different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are a terrific match for palletizing automation
In case you have ever labored in a bakery, the trays. They’re giant, they stack excessive, and they’re onerous on the physique. Only one again damage may value greater than a whole palletizing system. Even earlier than accidents occur, the productiveness positive aspects alone could make a powerful enterprise case.
Palletizing automation in bakeries isn’t just about pace. It’s about security, consistency, and retaining your individuals wholesome whereas retaining your traces working.
Ultimate ideas: begin sooner, save quicker
One factor I all the time inform prospects is that this. In case you are nonetheless palletizing by hand, you might be already spending greater than it’s worthwhile to. Each day with out automation is a day you might be lacking out on financial savings and taking over pointless threat.
In case you are working lengthy shifts, shifting heavy trays, or counting on a small crew to maintain issues shifting, now’s the time to contemplate a better method.
Need to see if Robotiq Palletizing Options can suit your manufacturing unit wants? Reply a collection of questions to seek out out in a matter of minutes!
