How a Caulk Producer Sealed the Take care of Robotiq’s Automation

When a number one caulk producer determined to deal with labor shortages and inefficiencies on the finish of their manufacturing line, they discovered the right slot in Robotiq’s Palletizing Resolution. Right here’s how they reworked their operations and set the stage for scalable success.

Buyer Profile

This buyer operates within the building materials business, specializing in caulk manufacturing. Their merchandise, important for building and residential enchancment tasks, are shipped in containers requiring cautious dealing with and palletizing.

Picture Credit score:  Vecteezy

Enterprise Challenges 

To capitalize on their experience in caulk manufacturing, the corporate wanted to unravel a number of challenges that hindered their progress and effectivity:

1. Labor Shortages: Staffing their end-of-line palletizing operations required devoted staff for every line, creating a major burden, particularly throughout two shifts.
2. Area Constraints: Their preliminary consideration of centralized palletizing techniques revealed that these options consumed an excessive amount of area and required in depth conveyor rerouting.
3. Price & Danger: Centralized techniques require an vital rearrangement of the manufacturing circulation and the addition of pricey conveyor techniques. It introduces a single level of failure in your manufacturing circulation. Centralized cells require industrial robots with a log attain and security fences, consuming lots of treasured flooring area. If the centralized palletizer goes down, all of the strains resulting in it cease. The excessive cadence and payload of the system make it very tough to switch with people briefly within the case of a problem
4. Flexibility Wants: The corporate wanted an answer able to dealing with a number of case sizes and orientations, guaranteeing adaptability throughout completely different product strains.

Why Was Robotiq’s Palletizing Resolution a Good Match?

After exploring their choices, the producer selected our palletizing resolution for its distinctive benefits:

• Compact Footprint: In contrast to cumbersome centralized techniques, our resolution supplied a small footprint that match seamlessly into their current setup.
• Ease of Use: Intuitive software program options, reminiscent of superior trajectory planning and simulation instruments, enabled fast deployment and minimal operator coaching.
• Price-Effectiveness: With a projected ROI of beneath two years, the answer aligned completely with their monetary objectives.
• Scalability: The power to implement the answer line by line supplied a manageable pathway to full automation with out overwhelming their sources.
• Resilience: Even when one line goes down, the remainder of the manufacturing facility nonetheless produces. Plus, the decrease cadence makes it doable to briefly assign palletizing labor whereas the system is put again in manufacturing.
• Native Assist: Collaboration with an area companion ensured easy integration, together with customized conveyor designs and gripper configurations for optimum efficiency.

Ideas if You are Contemplating Automation

For companies exploring automation, listed here are key takeaways from this success story:

1. Begin Small: Deploy automation one line at a time to reduce dangers and obtain early wins. Scaling turns into simpler as soon as the primary system proves its worth. This is likely one of the ideas of our Lean Robotics methodology.
2. Concentrate on ROI: Prioritize options that ship fast and measurable returns, like Robotiq’s Palletizing System.
3. Select Flexibility: Go for adaptable techniques able to dealing with numerous product necessities with out main reconfigurations.
4. Associate with Specialists: Work with dependable suppliers and native companions to make sure seamless implementation and ongoing help.
5. Suppose “Outdoors of the Field”: Don’t overlook end-of-line processes like palletizing when in search of automation alternatives. These duties usually yield vital ergonomic and effectivity advantages.

Conclusion

This caulk producer’s journey highlights the transformative energy of automation. By selecting Robotiq’s Palletizing Resolution, they overcame labor challenges, optimized effectivity, and unlocked scalable progress alternatives. 

Wish to study extra concerning the distinction between Centralized Palletizing and Lean Robotics? Obtain the Automated Palletizing Purchaser Information.

Able to take step one towards automation? Think about beginning with the top of your manufacturing line—it’d simply seal the deal on your success. Discuss with considered one of our specialists.