Some issues don’t present up in your Total Tools Effectiveness dashboard—however they price you massive. That’s what a sauce and spice producer in Latin America realized when ergonomic accidents and insurance coverage premiums began piling up. Their reply? A quick, easy palletizing answer constructed to ship ROI past simply labor financial savings.
Why automate?
The group was going through greater than only a labor scarcity. Staff had been reporting again accidents from repetitive lifting, and insurance coverage prices had spiked. That’s when the mission supervisor bought critical about change.
Their objectives had been clear:
- Cut back office accidents
- Decrease insurance coverage premiums
- Enhance end-of-line productiveness
This wasn’t nearly boosting throughput—it was about conserving folks protected and defending the underside line.
What made this a very good match?
They checked out a number of choices—together with conventional system integrators. However once they in contrast set up time, usability, and long-term flexibility, a Robotiq Palletizing Answer stood out.
✔️ Put in in a few days
✔️ Programmed by the in-house group
✔️ Low upkeep, scalable setup
✔️ No vendor lock-in
Not like customized setups that require weeks to combine (and fixed calls to your integrator for adjustments), our answer gave them full possession—with out complexity.
From Costa Rica to Colombia: scalable affect
The producer has two amenities—one in Costa Rica and one other in Colombia—with packing containers starting from 8 to 17 kg. Even in areas with decrease labor prices, the maths checked out. That’s as a result of ergonomic dangers don’t care about minimal wage, and insurance coverage corporations don’t both.
The ability in Costa Rica put in a PE20 system. In Colombia, they opted for a smaller payload. In each circumstances, the Robotiq Palletizing Answer delivered fast wins—and sparked curiosity in increasing to extra traces.
Takeaways for different producers
Whether or not you are in Costa Rica or Kansas, the logic applies:
🔍 Ask the fitting questions.
Are you paying extra for insurance coverage? Dropping time to injury-related downtime? These “hidden” prices typically make or break the ROI.
🚀 Begin small.
One palletizer is all it takes to indicate the worth—and construct inner buy-in for extra.
🔧 Select an answer that places you in management.
Search for modular, open techniques that your group can adapt with out professional assist.
And when you’re operating a facility the place your group is your best asset, you would possibly discover that the enterprise case for automation is stronger than you assume. For in-depth insights on the toll guide palletizing can tackle an organization and the way automation can alleviate these strains, obtain our Handbook Palletizing Ergonomic Dangers e-book by business professional, Carla Silver.
