In manufacturing, effectivity isn’t nearly maintaining—it’s about staying forward. One in all our prospects, a packaging producer serving grocery and bakery industries, just lately took an enormous step ahead by upgrading their palletizing automation. Their journey presents nice insights for any producer trying to scale intelligently.
From Customized to Normal: A Smarter Transfer
This firm had already dipped their toes into automation with a UR16-based {custom} palletizer. It labored, however they noticed the potential for extra—extra throughput, extra flexibility, and extra standardization. By upgrading to the UR20 with our PE20 resolution, they unlocked new capabilities that made an enormous distinction.
Their reasoning? The meals and beverage trade evolves continuously, with packaging necessities shifting to fulfill shopper calls for. Their manufacturing staff wanted automation that might adapt simply as shortly. The UR20’s prolonged payload and attain allow them to deal with a greater diversity of SKUs, making their operations way more agile.
Past Labor Financial savings: The Actual ROI
Many corporations justify automation by reducing labor prices, however on this case, the first driver was scalability. They already had automation; they simply wanted higher automation. The funding in a extra superior palletizer wasn’t nearly changing employees—it was about growing output, standardizing operations throughout a number of services, and making future rollouts simpler.
That’s a key lesson for producers: ROI isn’t nearly direct price financial savings—it’s about long-term agility.
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Standardization: The Secret to Scaling Up
A significant purpose for this buyer was to standardize their palletizing course of throughout a number of places. Their earlier setup labored, nevertheless it was a one-off resolution. By selecting a standardized, productized system, they diminished complexity when deploying at new services.
This shift solves a typical drawback: experience bottlenecks. When automation is custom-built for a single web site, growth turns into tough as a result of the unique skilled isn’t all the time there to help new places. A standardized strategy makes onboarding and upkeep a lot smoother.
A Smarter Strategy to Automation Deployment
For corporations rolling out automation throughout a number of websites, prioritization is essential. One in all our different prospects took a wise, phased strategy:
- Begin with the simplest deployment – Decide the only software with the least changeover to get an early win.
- Develop based mostly on learnings – As soon as the primary deployment succeeds, transfer to extra complicated strains.
- Scale confidently – A step-by-step strategy reduces threat, optimizes funding, and builds momentum.
Sudden Wins
One shocking profit our buyer skilled? Elevated manufacturing effectivity. They initially noticed automation as a technique to scale back guide work, however after implementation, they realized that they had been bottlenecked on the palletizing stage all alongside. Eradicating that bottleneck led to higher throughput throughout the board—an ROI enhance they hadn’t even anticipated.
Wanting Forward
For producers contemplating automation, the important thing takeaways are clear:
- Suppose past labor financial savings. Think about how automation can develop your capability and adaptability.
- Standardization is your buddy. A scalable resolution simplifies deployment throughout a number of websites.
- Take a phased strategy. Begin with the only purposes and construct from there.
- And most significantly—don’t go it alone. Corporations like Robotiq concentrate on serving to producers navigate these choices, making certain that each step provides worth to the larger image.
Need to make automation give you the results you want? Let’s discuss.
