Eckerts Wacholder Brennerei GmbH is a German distillery that blends long-standing craftsmanship with fashionable manufacturing strategies. To enhance packaging effectivity, the corporate carried out Robotiq Lean Palletizing. This automation venture elevated throughput, improved security, and lowered the guide workload—all with out disrupting the distillery’s conventional processes.
The problem: Heavy cartons, weak packing containers, and restricted house
Eckerts produces and ships a variety of spirits. The top-of-line palletizing course of created a number of bottlenecks:
- Heavy cartons (as much as 8 kg every) slowed down guide dealing with.
- Structurally weak packing containers required mild, constant placement.
- A compact workshop made it tough to put in totally enclosed programs.
- Security issues arose as a result of workers wanted to work near the robotic.
- Coaching time for brand spanking new know-how needed to stay minimal to keep away from disruptions.
The staff needed automation that improved effectivity whereas defending each product high quality and worker well-being.
Why Eckerts chosen Robotiq
To validate the answer, Eckerts despatched its heaviest cartons to Robotiq’s Lyon workplace. The palletizer efficiently dealt with each field kind, demonstrating its functionality earlier than set up.
Key attributes that supported the choice:
- Open, enclosure-free format that match the distillery’s restricted ground house.
- Built-in security options that cease the robotic mechanically when folks method.
- Quick onboarding, permitting workers to make use of the system confidently after in the future of coaching.
- Compatibility with 15 completely different carton sorts, decreasing changeover effort.
“This answer is without doubt one of the greatest issues we now have purchased lately. The system has been working flawlessly from day one.”
– Manufacturing Supervisor Andreas Klemp
The answer: Robotiq Lean Palletizing
Robotiq Lean Palletizing supplied the next capabilities:
- Excessive throughput, supporting as much as 500 cartons per hour.
- Exact dealing with, best for fragile or weaker cardboard constructions.
- Secure human-robot interplay, suited to small manufacturing areas.
- Consumer-friendly software program that simplifies setup and operation.
The system’s design allowed Eckerts to automate palletizing whereas preserving the workflow of a conventional distillery setting.
Outcomes: Effectivity, security, and quicker operations
After implementing the Robotiq answer, Eckerts noticed a number of enhancements:
1. Elevated effectivity
The palletizer dealt with heavy hundreds constantly, decreasing guide lifting and bettering total throughput.
2. Decrease labor prices
Operators may shift from repetitive duties to higher-value tasks in manufacturing.
3. Safer working situations
Constructed-in security options maintained a safe setting, even inside a compact workspace.
4. Speedy worker adoption
Coaching required solely in the future, decreasing downtime and enabling rapid use.
The influence: Custom supported by fashionable automation
Eckerts’ expertise demonstrates how automation can combine seamlessly right into a heritage-focused trade. Robotiq Lean Palletizing helped the distillery:
- Preserve product high quality
- Scale back bodily pressure
- Enhance manufacturing stability
- Help long-term operational sustainability
Automation grew to become a strategy to shield craftsmanship, not change it.
Discover Lean Palletizing for your self
Producers going through heavy hundreds, blended packaging, or workforce constraints can profit from the identical dependable and protected automation system used at Eckerts.
If you wish to see whether or not palletizing automation is sensible on your facility, begin with the Palletizing Match Software — a fast, interactive strategy to see if Lean Palletizing is the correct match on your line.
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